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[00:00:00.00] The PrimaLoft Packaway is a remarkably simple, no fuss jacket, but it's incredibly innovative too.
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[00:00:06.12] Title: L.L. Bean Behind the Design: PrimaLoft Packaway Jacket. John's presentation takes place in an L.L. Bean store, with colorful shirts and jackets serving as the backdrop.
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[00:00:07.95] Hi, my name is John, and I'm happy to be back with another behind-the-design product video, this time featuring the PrimaLoft Packaway jacket.
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[00:00:14.43] Displayed is a dark gray PrimaLoft Packaway jacket with orange zippers and an L.L. Bean logo on the chest pocket.
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[00:00:14.85] I've been with L.L.Bean for over 16 years. During that entire time, I've been involved with outerwear product development and design. Products at L.L.Bean are developed with a problem-solving mindset, whether it be a customer coming to us with comments on a product we're already selling and ways to improve it or a new idea we might not have thought of to solve a problem.
[00:00:31.30] This is the third generation of the PrimaLoft Packaway jacket. This new generation of PrimaLoft Packaway is a leader in outdoor sustainability and performance. The insulation used in the Packaway is PrimaLoft Cross Core. Cross Core is PrimaLoft insulation infused with aerogel.
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[00:00:46.07] Text: NASA-developed Aerogel.
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[00:00:46.54] Aerogel is the lightest solid material on Earth. It's comprised of up to 95% air, providing incredible thermal properties.
[00:00:54.40] Sustainability has always been important in our material and product development process at L.L.Bean. The previous version of this jacket already used recycled polyester. We further evolved this new version to use PrimaLoft PURE manufacturing. PURE manufacturing stands for Produced Using Reduced Emissions. Our PrimaLoft reduces carbon emissions by at least 50%.
[00:01:14.06] PrimaLoft Cross Core technology with PURE manufacturing is the ultimate combination of performance and sustainability, and L.L.Bean is the first brand to use it in our new Packaway in fall 2025. PrimaLoft was developed in 1984 when the US military contacted PrimaLoft to develop a synthetic alternative to Down.
[00:01:31.12] Insulation gets its warmth through the air pockets that it traps.
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[00:01:33.95] John holds up a jar packed with white insulation.
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[00:01:34.01] This is a jar of Down with the air pockets throughout. The problem with Down was when Down gets wet, it loses its insulating properties.
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[00:01:41.58] John pours water from a beaker into the jar. Then he shakes the jar. Text: L.L. Bean's DownTek down stays warm and lofty!
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[00:01:42.70] This collapsing of the Down is exactly why PrimaLoft was developed.
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[00:01:46.94] John displays a sheet of PrimaLoft attached to a cardboard backing card, ready for the store shelves.
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[00:01:47.38] L.L.Bean started using PrimaLoft in 1990. In fact, we were the first brand to commercially use PrimaLoft. We developed and designed the mountain light jacket in 1990, which was used on the Everest expedition.
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[00:01:57.98] A group photograph of the participants of the 1990 Mount Everest International Peace Climb. They are clustered around a colorful banner: L.L. Bean. An Outdoor Tradition Since 1912.
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[00:01:58.28] The PrimaLoft Packaway is made with Pertex Quantum fabric, both the shell and the lining. The fabric itself is 100% recycled polyester, 20 denier, 42 grams per square meter.
[00:02:08.56] Denier is a measurement of the fineness of the polyester fiber used to make the yarn. The smaller the denier, the lighter the fabric. We chose the 21 denier fabric because it's extremely lightweight and really allows the Packaway to Packdown. Super light, windproof, water resistant.
[00:02:23.13] Construction of the garment. At the center front, we're now using a number five Vislon center front zipper for easy on and easy off. Additionally, we've kept the same low profile construction with hand pockets, a simple chest pocket, easy to cinch draw cords at the hem. We've also updated the construction to be a raglan sleeve design. The raglan sleeve gives you better mobility when you're reaching forward and up.
[00:02:45.52] And our hooded version features a low profile, no fuss hood with a Lycra-bound adjustment. The quilting pattern on our new Packaway has also been updated. While still the same inverted construction, we've also reduced the stitching that used to run down through the body to allow the insulation to fully loft and provide maximum warmth.
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[00:03:01.96] Text: PFAS -free water resistance.
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[00:03:02.22] The fabric is treated with a PFAS-free C0 DWR, which allows the fabric to shed light rain and precipitation, keeping you warm and dry in all your outdoor activities. Of course, you don't have to take my word for it. Here in our in-house lab and testing facility, we've put our Packaway through the paces, making sure every claim we make will hold up in the real world.
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[00:03:21.49] A scientist tests the waterproof capabilities of the PrimaLoft Packaway product.
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[00:03:21.78] We won't let anything hit the shelves until we can verify the material quality and functionality is up to our standards.
[00:03:28.95] The PrimaLoft Packaway collection consists of four styles-- the stand Collar Jacket we've been talking about here, as well as a men's and women's vest, a men's and women's hooded jacket, and a women's only hooded vest with stretch side panels, and offer a kids' version in the same exact materials and insulation.
[00:03:46.14] One of the best features of the L.L.Bean PrimaLoft Packaway jacket is it literally packs away.
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[00:03:50.58] Text: Packs into its own pocket!
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[00:03:50.88] Simply unzip the jacket. Inside the jacket as a pack away pocket. Take the pocket bag out and stuff the jacket inside that pack away pocket. What's great about the Packaway jacket is it compresses down to a small size. It allows you to then use it as a travel pillow, bring it camping, using it as another pillow, or even stuff into a backpack.
[00:04:08.97] The Packaway jacket is an extremely versatile piece. Because it's so light, you can wear it on those cool, crisp days for lightweight warmth. Otherwise, you can layer it up. Personally, I wear mine under my Pathfinder Gore-Tex shell when I'm skiing.
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[00:04:21.22] An assistant approaches with product reviews.
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[00:04:21.54] Well, John, I've got some more product reviews for you to read for our PrimaLoft jacket.
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[00:04:26.25] Text: Love for our Packaway Collection.
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[00:04:26.58] I've purchased many jackets through the years, and not one has measured up to the quality and performance of this outerwear design. This jacket provides warmth without being bulky or constricting. I know I won't have to look anywhere else to find the quality that L.L.Bean provides. Thank you for ending my quest to find the perfect jacket. I'm glad we are to help you in your quest. If you like this product video, please hit Like and Subscribe down below.
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[00:04:51.72] Text: For more product stories and outdoor inspiration, visit L.L. Bean dot com slash explore.
[00:04:58.26] PrimaLoft Packaway jackets in yellow, black, and green are displayed.