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Behind the Design: PrimaLoft Packaway Jacket

Join us at L.L.Bean headquarters for an insider’s look at how we create our next-generation product for next-level comfort.

5 Min. Watch | Buying Guides

A Tradition of Problem Solving

Ever since introducing our game-changing boot in 1912, we’ve been dedicated to forward-thinking design, bringing some of our most popular products into the future through thoughtful updates and problem-solving features. The PrimaLoft Packaway Jacket is yet another example of this L.L.Bean tradition – featuring groundbreaking innovations in tech and performance, creating a jacket that’s more durable, more sustainable, and better than ever.

The Need: Design the Next Generation of a Customer Favorite

In the world of ever-evolving outerwear tech, our product developers are constantly on the lookout for ways to introduce new innovations into our customers’ favorite styles. They had already achieved a market-leading warmth-to-weight ratio with PrimaLoft® Gold Insulation featuring Cross Core™ technology – a revolutionary insulation infused with NASA-developed Aerogel, the lightest solid material on earth. But the opportunity persisted: how could we improve our materials to be even better for our customers – and the outdoors?

The Need: Design the Next Generation of a Customer Favorite

In the world of ever-evolving outerwear tech, our product developers are constantly on the lookout for ways to introduce new innovations into our customers’ favorite styles. They had already achieved a market-leading warmth-to-weight ratio with PrimaLoft® Gold Insulation featuring Cross Core™ technology – a revolutionary insulation infused with NASA-developed Aerogel, the lightest solid material on earth. But the opportunity persisted: how could we improve our materials to be even better for our customers – and the outdoors?

“The Packaway Jacket is an extremely versatile piece. You can wear it on those crisp, cool days for lightweight warmth. Otherwise, you can layer it up.”

Jon B., Product Development Manager

“PrimaLoft Cross Core technology with P.U.R.E. manufacturing is the ultimate combination of performance and sustainability.”

Jon B., Product Development Manager

The Solve: Change the Game Again with More Performance and Sustainability

With a new 100% recycled Pertex® Quantum shell in hand, the question turned to insulation. So, when a new manufacturing technique emerged that would allow us to source our insulation more sustainably, Jon and his team jumped at the opportunity. The innovation: PrimaLoft® P.U.R.E.™ manufacturing – or “Produced Using Reduced Emissions” – a production breakthrough that cuts carbon emissions by at least 50%. We’re proud to be the first brand to offer customers a jacket using futuristic PrimaLoft Cross Core insulation with P.U.R.E. technology; just like when we introduced the consumer world to PrimaLoft’s first synthetic insulation way back in 1990.

“PrimaLoft Cross Core technology with P.U.R.E. manufacturing is the ultimate combination of performance and sustainability.”

Jon B., Product Development Manager

“PrimaLoft Cross Core technology with P.U.R.E. manufacturing is the ultimate combination of performance and sustainability.”

Jon B., Product Development Manager

It’s All in the Details

In collaboration with merchants, designers and customer feedback, Jon and his development team focused on creating a jacket that offered exceptional performance inside and out – as well as purposeful design details built throughout.

Light Yet Strong Shell

Pertex® Quantum fabric is lightweight, durable, weather-resistant and PFAS-free.

Greater Mobility

Raglan sleeves move with you when reaching forward and up.

Stows Small

Conveniently packs into its own pocket.

Warmth-Maximizing Design

Updated quilting pattern allows insulation to fully loft.

Discover our Full PrimaLoft Packaway Collection

For more product videos, tips, tricks and outdoor inspiration, visit Explore L.L.Bean.

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